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Thermal imaging accuracy issues on metal roofing - getting false positives

  • Members

Running into consistent problems with our FLIR Vue TZ20-R on commercial metal roof inspections. Getting thermal anomalies that don't correlate with actual moisture damage when we do follow-up physical checks. Seems like solar heating and reflective surfaces are throwing off readings.

Anyone found optimal flight times for metal roofing thermal work? Currently flying 2 hours after sunset but wondering if pre-dawn might be better. Also considering upgrading to radiometric sensors - worth the investment?

  • Current setup: M30T with integrated thermal
  • Target: Large commercial/industrial flat metal roofs
  • Issue: 30-40% false positive rate on moisture detection
  • Replies 2
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  • Members

Metal roofing thermal work is tricky - you need at least 4-6 hours after sunset for thermal equilibrium. Pre-dawn (5-6 AM) is actually ideal. We switched to FLIR Hadron 640R and cut false positives by 80%.

  • Members

Are you accounting for emissivity settings? Metal has low emissivity (~0.1-0.2) vs typical roofing materials. Wrong emissivity will give you garbage thermal data every time. Also check your altitude - too close and you get reflection issues.

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